Luv teb
Lub pneumatic mixing tank yog stainless -steel lossis carbon- cov hlab ntsha uas muaj cov pneumatic agitator uas sib tov, tshem tawm, emulsifies, los yog homogenizes kua khoom hauv batch ntau lawm. Tsav los ntawm huab cua compressed es tsis txhob siv hluav taws xob, pneumatic sib xyaw tso tsheb hlau luam yog qhov kev xaiv zoo tshaj plaws nyob rau hauv cov huab cua tawg, cov khoom siv hluav taws xob, thiab cov ntawv thov uas hloov pauv ceev, kev ua haujlwm txias, thiab kev nyab xeeb tshaj yog yuav tsum tau. Lawv tau siv dav hauv cov xim, coatings, adhesives, resins, tshuaj, thiab ua zaub mov.
Taw qhia
Mixing tanks yog lub plawv ntawm ntau cov txheej txheem ntau lawm. Txawm hais tias koj tab tom tsim cov txheej txheem tshiab, sib xyaw cov tshuaj lom neeg nruab nrab, lossis npaj cov nplaum nplaum, qhov zoo ntawm koj cov khoom kawg yog nyob ntawm hnyav npaum li cas cov khoom xyaw sib xyaw. Thaum hluav taws xob ua rau muaj kev phom sij rau kev nyab xeeb - raws li nws ua nrog cov kuab tshuaj tsw qab, cov tshuaj tua kab mob, thiab cov chaw cog tshuaj lom neeg - lub pneumatic mixing tank muab tag nrho cov kev sib xyaw uas koj xav tau yam tsis muaj qhov phom sij.
Cov lus qhia no piav qhia seb lub tshuab pneumatic sib xyaw yog dab tsi, nws cov khoom tseem ceeb, cov ntawv thov thoob plaws hauv kev lag luam, yuav ua li cas loj thiab xaiv ib qho, thiab vim li cas pneumatic tsav tshuab feem ntau yog qhov kev xaiv ntse dua rau kev tsim khoom.
Dab tsi yog Pneumatic Mixing Tank?
Lub pneumatic mixing tank yog cov txheej txheem txheej txheem nrog pneumatic agitator - ib qho kev sib xyaw uas siv los ntawm lub tshuab cua lossis lub tshuab pneumatic. Lub tank nws tus kheej tuav cov khoom, thaum lub agitator tsim kev tswj ntws sab hauv kom ua tiav qhov kev xav tau sib xyaw.
Ib tug raug pneumatic mixing tank system muaj xws li:
- Tank lub cev- muaj nyob rau hauv 304 los yog 316L stainless hlau, carbon steel, los yog lwm yam alloys, loj los ntawm 50L lab-scale units mus rau 10,000L + ntau lawm cov hlab ntsha.
- Pneumatic tsav- lub tshuab cua lossis cua iav lub cev muaj zog nyob rau saum toj, muab lub zog tig rau lub agitator.
- Ncej thiab impeller (s)- tus ncej hloov kev sib hloov los ntawm lub cev muaj zog mus rau lub impeller, uas ua rau muaj qhov sib xyaw tiag tiag.
- Tank hau thiab seals- ntau lub tso tsheb hlau luam tau kaw lub hau nrog cov tshuab lossis cov di ncauj ntim kom muaj cov vapors thiab tiv thaiv kev sib kis.
- Baffles- daim phiaj ntsug ntawm lub tank phab ntsa uas tawg vortexing thiab txhim kho sab saum toj - rau - hauv qab sib xyaw.
- Inlets, outlets, thiab accessories- suav nrog cov txiv neej, cov tsom iav pom, cov qauv ntsuas, ntsuas qib, thiab cov tsho cua sov / cua txias.
Pneumatic mixing tanks tuaj nyob rau hauv ntau configurations: ib zaug -shaft low- tank ceev, siab -speed dispersers, dual- los yog triple-shaft systems rau complex cov khoom, thiab portable mix tanks uas yuav tsum tau tsiv mus nyob nruab nrab ntawm cov kab ntau lawm.
Lub Pneumatic Mixing Tank ua haujlwm li cas?
Txoj kev khiav hauj lwm yog yooj yim. Compressed cua (feem ntau 4-6 bar / 60-90 psi) yog pub rau lub tshuab pneumatic mounted ntawm lub tank. Lub cev muaj zog hloov cov cua siab mus rau hauv kev sib hloov, tsav lub agitator ncej thiab impeller. Raws li lub impeller tig, nws thawb cov khoom tawm sab nraud thiab nyob rau ntawm phab ntsa ntawm lub nkoj, tsim kom muaj cov qauv ncig uas txav cov khoom los ntawm sab saum toj mus rau hauv qab thiab rov qab dua.
Los ntawm kev kho cov huab cua siab lossis tus nqi ntws, tus neeg teb xov tooj tuaj yeem hloov qhov sib tov nrawm tam sim ntawd - tsis muaj qhov sib txawv - zaus tsav (VFD) lossis cov khoom siv hluav taws xob nyuaj. Qhov no ua rau cov tso tsheb hlau luam pneumatic hloov tau yooj yim rau cov khoom lag luam nrog cov viscosities sib txawv lossis cov theem sib xyaw.
Common Applications los ntawm Kev Lag Luam
Paints thiab Coatings
Txheej ntau lawm yog ib qho ntawm cov neeg siv ntau tshaj plaws ntawm pneumatic mixing tanks. Los ntawm primer thiab topcoat formulations rau industrial tiv thaiv txheej, cov tso tsheb hlau luam tswj cov xim dispersion, cia- sib tov, thiab zaum kawg blending. Pneumatic tsav yog qhov tshwj xeeb tshaj yog nyob ntawm no vim tias ntau cov khoom xyaw txheej yog cov kuab tshuaj tsw qab.
Kev ua tshuaj lom neeg
Cov tshuaj tshwj xeeb, tshuaj agrochemicals, tshuaj kho dej, thiab polymer emulsions feem ntau tsim nyob rau hauv pneumatic mixing tanks. Kev tawg-kev nyab xeeb tsim thiab corrosion-cov khoom tsis muaj zog- steel siv tau raws li qhov xav tau ntawm kev tsim tshuaj.
Adhesives, Sealants, thiab Resins
Formulating epoxies, polyurethanes, silicone sealants, thiab acrylic adhesives yuav tsum muaj kev sib tov meej. Pneumatic sib xyaw tso tsheb hlau luam nrog iav- txo lub cev muaj zog xa cov torque siab xav tau rau cov khoom tuab, khov.
Inks thiab Pigments
Ink ntau lawm muaj cov pigment dispersion, milling, thiab cia - nqis theem. Pneumatic siab- ceev dispersers thiab cov tso tsheb hlau luam sib xyaw yog cov khoom siv hauv cov tshuab luam ntawv vim yog cov nplaim hluav taws kub ntawm cov kuab tshuaj thiab qhov xav tau ntawm qhov sib txawv ntawm qhov ceev.
Khoom noj khoom haus, dej haus, thiab tshuaj pleev ib ce
Sanitary -qib pneumatic mixing tanks (nrog 316L stainless hlau thiab polished interiors) yog siv rau kev sib xyaw syrups, kua ntses, khoom noj siv mis, cream, tshuaj pleev ib ce, thiab tshuaj zawv plaub hau. Qhov txias -khiav ntawm huab cua motors pab khaws cua sov- cov khoom xyaw rhiab heev.
Pharmaceutical thiab Biotechnology
Hauv kev tsim khoom lag luam, kev tsim qauv huv thiab huv yog qhov tseem ceeb. Pneumatic mixers nrog huv cov ntsaws ruaj ruaj thiab CIP (huv-hauv- qhov chaw) siv tau los txhawb GMP kev tsim khoom ib puag ncig.
Yam tseem ceeb ntawm Pneumatic Mixing Tanks
1. Ib leeg -Ntxhais Agitator Tanks
Feem ntau hom, nrog ib tug ncej thiab ib los yog ntau tshaj impellers. Haum rau kev sib xyaw dav dav, ncua kev kawm, thiab qis - mus rau nruab nrab - cov khoom viscosity.
2. Siab -Speed Disperser Tanks
Nruab nrog lub siab- nrawm nrawm- cov hniav disperser hniav, cov tso tsheb hlau luam no siv rau cov xim dispersion thiab de-agglomeration hauv cov xim, inks, thiab coatings.
3. Dual-Ncaj Ncej thiab Triple-Ntaus Tank
Ua ke lub siab -Speed Disperser nrog qis- ceev thauj tog rau nkoj lossis helical ribbon agitator. Siv rau siab -viscosity pastes, putties, thiab complex formulations qhov twg zoo dispersion thiab bulk blending yog xav tau.
4. Lub tshuab nqus tsev twj tso kua mis
Cov tso tsheb hlau luam kaw uas ua haujlwm nyob rau hauv lub tshuab nqus tsev kom deaerate cov khoom thiab tiv thaiv npuas tsim. Feem ntau hauv cov nplaum, sealants, thiab tshuaj pleev ib ce.
5. Jacketed Mixing Tanks
Tso tsheb hlau luam nrog lub tsho cua sov lossis cua txias nyob ib ncig ntawm phab ntsa ntawm lub nkoj. Siv rau cov khoom uas yuav tsum tau tswj qhov kub thiab txias thaum sib tov, xws li waxes, kub-kua nplaum nplaum, thiab qee yam tshuaj lom neeg.
6. Portable Mix Tanks
Txawb tso tsheb hlau luam ntawm casters uas tuaj yeem txav mus los ntawm chaw ua haujlwm. Muaj txiaj ntsig zoo rau cov chaw tsim khoom me me, cov chaw tsav tsheb, thiab ntau- cov khoom lag luam.
Yuav ua li cas xaiv lub Pneumatic Mixing Tank
Xaiv txoj kev sib xyaw tank yuav tsum sib piv cov qauv tsim rau koj cov khoom thiab cov txheej txheem. Nov yog cov yam tseem ceeb:
1. Batch Volume thiab Tank Loj
Pib nrog lub ntim ua haujlwm uas koj xav tau. Lub tank yuav tsum muaj qhov loj me kom cov kua qib siab txaus rau kev sib xyaw kom zoo tab sis tawm hauv lub taub hau rau foaming lossis txaws. Ib txoj cai feem ntau yog 70-80% sau rau kev sib xyaw.
2. Cov khoom viscosity
Viscosity yog ib qho ntawm cov tsav tsheb loj tshaj plaws ntawm kev xaiv tov khoom:
- Tsawg viscosity (hauv qab 1,000 cP)- kiv cua lossis turbine impeller, ncaj qha - tsav cua tshuab.
- Nruab nrab viscosity (1,000-50,000 cP)- paddle los yog pitched- hniav turbine, feem ntau nrog lub iav- txo lub cev muaj zog.
- High viscosity (50,000-500,000 cP +)- thauj tog rau nkoj, helical ribbon, los yog rooj vag agitator nrog lub iav - txo pneumatic lub cev muaj zog.
3. Lub Hom Phiaj Sib xyaw
Dab tsi yog koj xav tau lub tov khoom ua?
- Sib tov- muab ob los yog ntau tshaj cov kua uas zoo sib xws viscosity.
- Kev ncua- khaws cov khib nyiab los ntawm kev daws teeb meem.
- Dispersion- rhuav tshem agglomerates rau hauv cov khoom zoo.
- Emulsification- tsim kom muaj kev sib tov ruaj khov ntawm cov kua dej tsis sib haum.
- Dissolving- Dissolving cov khoom rau hauv lub hauv paus kua.
Txhua lub hom phiaj hu rau ib hom impeller sib txawv, ceev, thiab qib zog.
4. Khoom siv ntawm kev tsim kho
Xaiv lub tank thiab wetted qhov chaw raws li kev sib raug zoo ntawm cov tshuaj lom neeg thiab kev nyiam huv . 304 stainless hlau yog tus qauv rau feem ntau cov ntawv thov kev lag luam . 316L yog nyiam rau zaub mov, tshuaj, thiab tshuaj corrosive. Cov pa roj carbon steel nrog cov txheej tiv thaiv yog ib qho kev xaiv rau cov khoom tsis yog-corrosive, tsis yog- cov khoom noj.
5. Sealing thiab ntim
Rau cov kuab tshuaj-raws li thiab cov khoom tsim kev puas tsuaj, lub tank ntim nrog lub foob kom zoo (cov tshuab foob lossis daim di ncauj) yog qhov tseem ceeb kom muaj cov vapors thiab tiv thaiv cov neeg ua haujlwm.
6. Pneumatic Tsav Sizing
Lub cev muaj zog yuav tsum muab txaus torque ntawm kev khiav hauj lwm ceev. Cov khoom muaj xws li viscosity, impeller txoj kab uas hla, thiab batch loj. Ib tus neeg muag khoom muaj npe nrov tuaj yeem pab koj xam lub zog uas yuav tsum tau ua thiab xaiv lub tshuab cua zoo lossis iav lub cev muaj zog ua ke.
Qhov zoo ntawm Pneumatic Mixing Tanks
- Intrinsically nyab xeeb- tsis muaj cov khoom siv hluav taws xob ntawm qhov chaw sib xyaw, tsis muaj qhov phom sij txaus ntshai hauv qhov chaw tawg.
- Instant variable ceev- kho cua siab lossis ntws los hloov kev sib xyaw ceev ntawm ya, tsis muaj VFDs kim.
- Kev ua haujlwm txias- cua motors khiav txias vim nthuav dav cua, zoo tagnrho rau cov cua sov- cov khoom rhiab heev.
- Kev tiv thaiv overload- cua motors nres nyob rau hauv hnyav load yam tsis muaj kev puas tsuaj; lawv rov pib dua thaum lub load txo.
- Compact thiab lub teeb yuag- cua motors xa lub zog siab hauv ib pob me me, ua rau sab saum toj -mount installation yooj yim dua.
- Kev saib xyuas tsawg- tsawg dua qhov txav ntawm lub tshuab hluav taws xob, tsis muaj qhov cua los hlawv.
- Ntau yam mounting- tuaj yeem ntsia tau ntsug, kab rov tav, lossis ntawm cov ces kaum nyob ntawm lub tank tsim.
Vim li cas thiaj xaiv Kunshan DSV rau Pneumatic Mixing Tanks?
Nrog rau ntau tshaj 20 xyoo ntawm kev paub nyob rau hauv pneumatic mixing tshuab, Kunshan DSV (Kunshan Deswei Precision Machinery Co., Ltd.) tsim thiab tsim pneumatic mixing tso tsheb hlau luam raws li txhua tus neeg siv cov txheej txheem.
Peb lub zog muaj xws li:
- Kev cai tank engineering - los ntawm 50L pilot units mus rau 10,000L cov nkoj tsim khoom.
- Tag nrho cov pneumatic drives - vane cua motors, piston cua motors, thiab iav -tso motors rau tag nrho cov torque thiab ceev xav tau kev pab.
- Muaj ntau txoj kev xaiv impeller - kiv cua, turbines, dispersers, thauj tog rau nkoj, helical ribbons, thiab ntau dua.
- Stainless -steel siv - 304 lossis 316L nrog kev huv huv tiav.
- Accessories - baffles, tsho, tsom iav pom, qib sensors, CIP systems, thiab tswj vaj huam sib luag.
- Lub Hoobkas ncaj qha txhawb nqa - los ntawm qhov pib qhov loj me thiab tsim rau kev teeb tsa thiab tom qab - kev muag khoom.
Txawm hais tias koj xav tau ib lub tank sib xyaw ua ke los yog ua tiav cov kab ntau lawm nrog ntau lub nkoj sib xyaw, peb tuaj yeem tsim lub kaw lus uas phim koj cov khoom, koj qhov chaw, thiab koj cov kev xav tau kev nyab xeeb.
Cov lus nug nquag
Q: Dab tsi yog qhov txawv ntawm pneumatic mixing tank thiab hluav taws xob sib xyaw tank?
Qhov sib txawv tseem ceeb yog tsav lub cev muaj zog. Lub tshuab pneumatic sib xyaw siv lub tshuab cua, thaum lub tshuab hluav taws xob sib xyaw siv lub tshuab hluav taws xob. Cov tso tsheb hlau luam pneumatic muaj kev nyab xeeb dua nyob rau hauv qhov chaw tawg lossis tawg, muaj qhov hloov pauv sai sai, thiab khiav txias. Cov tso tsheb hlau luam hluav taws xob muaj zog ntau dua - ua haujlwm tau zoo thiab muaj kev tswj hwm digital meej thaum kev nyab xeeb tsis muaj kev txhawj xeeb.
Q: Kuv yuav ua li cas loj lub pneumatic mixing tank rau kuv cov khoom?
Sizing nyob ntawm batch ntim, viscosity, ceev, thiab sib tov lub hom phiaj. Pib los ntawm kev txheeb xyuas koj lub ntim ua haujlwm thiab cov yam ntxwv ntawm cov khoom, tom qab ntawd ua haujlwm nrog cov khoom siv sib xyaw uas tuaj yeem pom zoo rau lub tank loj, hom impeller, thiab lub zog tsav. Ntau tus neeg muag khoom muab kev sim ntsuas los ntsuas tus qauv tsim.
Q: Lub tshuab pneumatic sib xyaw puas tuaj yeem ua haujlwm siab -cov khoom viscosity?
Yog, nrog txoj cai configuration. High-cov khoom viscosity xws li pastes, putties, thiab cov nplaum hnyav yuav tsum tau iav -txo pneumatic motors ua ke nrog thauj tog rau nkoj, helical ribbon, los yog rooj vag agitators. Cov - tig qeeb, siab - lub zog torque tuaj yeem tswj cov viscosities zoo tshaj 100,000 cP.
Q: Dab tsi huab cua kuv xav tau rau lub pneumatic mixing tank?
Feem ntau pneumatic mixers ua haujlwm ntawm 4-6 bar (60{7}}90 psi) compressed cua. Qhov xav tau airflow nyob ntawm lub cev muaj zog - me me mixers yuav siv 5-10 CFM, thaum loj ntau lawm mixers siv tau 30 CFM los yog ntau tshaj. Peb pom zoo kom txhim kho lub lim-regulator-lubricator (FRL) chav tsev kom huab cua huv, qhuav, thiab lubricated kom zoo.
Q: Puas yog pneumatic mixing tanks kim dua li hluav taws xob?
Tus nqi pib ntawm lub tshuab pneumatic feem ntau piv rau lossis qis dua qhov sib npaug sib npaug - pov thawj hluav taws xob tov khoom. Thaum koj suav nrog tus nqi tawg- ntawv pov thawj pov thawj, VFDs, thiab hluav taws xob kev nyab xeeb kev nyab xeeb, cov tshuab pneumatic feem ntau yog qhov kev xaiv pheej yig dua rau qhov chaw txaus ntshai.
Q: Ntau npaum li cas lub pneumatic mixing tank xav tau kev saib xyuas?
Pneumatic mixing tanks muaj kev saib xyuas tsawg. Cov haujlwm niaj hnub muaj xws li: kuaj thiab hloov cov lim cua, tshuaj xyuas cov ntsaws ruaj ruaj, lubricating lub tshuab cua (yog tias tsis yog tus kheej-lubricating), thiab xyuas qhov xwm txheej ntawm impellers thiab baffles. Nrog kev saib xyuas kom zoo, lub qhov dej - ua lub tshuab pneumatic sib xyaw tuaj yeem ua haujlwm tau ntau xyoo.
Xaus
Lub pneumatic mixing tank yog ntau yam, muaj kev nyab xeeb, thiab txhim khu kev qha kev daws teeb meem rau batch ntau lawm thoob plaws ntau yam kev lag luam. Los ntawm cov xim thiab coatings rau cov tshuaj, cov nplaum, thiab cov khoom noj khoom haus, cov tso tsheb hlau luam no muab kev sib xyaw ua ke zoo ib yam thaum tshem tawm cov hluav taws xob hluav taws xob uas ua rau cov khoom siv hluav taws xob muaj teeb meem hauv ntau qhov chaw tsim khoom. Thaum xaiv lub kaw lus, tsom mus rau qhov sib piv lub tank loj, hom impeller, lub zog tsav, thiab cov khoom siv ntawm kev tsim kho rau koj cov khoom tshwj xeeb thiab cov txheej txheem.
Ntawm Kunshan DSV, peb pab cov neeg yuav khoom lag luam nrhiav txoj cai pneumatic tov tov - seb qhov ntawd yog ib qho yooj yim portable mix tank los yog complex multi-shaft ntau lawm system. Nrog rau ntau tshaj 20 xyoo ntawm pneumatic mixing kev txawj ntse, peb tuaj yeem coj koj los ntawm kev pib sizing los ntawm kev teeb tsa thiab dhau mus.